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Carbonization of Coal in Heat Recovery Coke
The Sun Coke battery – Present Sun Coke battery design is based on inhouse experience since 1960. In 1989, the basic design was renewed and the JewellThompson name was adopted for the oven type. Then, in 1998, new changes were made to the design. During this time, a power plant to recover heat in the off gas is included. Present oven configuration is shown in Fig 2.
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Existing coke oven battery means a battery in operation or under construction on January 20, 1977, and which is not a rehabilitated coke oven battery. Rehabilitated coke oven battery means a battery which is rebuilt, overhauled, renovated, or restored such as from the pad up, after January 20, 1977.
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• The coke generated after heating has a high heating ( calorific value) and is used for burning purposes in BLAST FURNACE. • Each battery consists of at least 80 – 100 coke ovens. • Batteries 10 and 11 in TATA STEEL – JAMSHEDPUR consists of 88 and 100 coke ovens respectively and 3
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Figure illustrates the major process equipment in a schematic diagram of a byproduct coke oven battery. Flow diagrams are provided in Figures and 3 to give an overview of the process from coal preparation to byproduct recovery. These operations will be discussed in greater detail for the three major subprocesses: coal preparation and charging, thermal distillation and pushing
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COKE OVEN. TECHNOLOGICAL CONTROL. Battery Proper Process Control; Reversing Winch Process Control; HPLA Process Control; Machine Car Operation Control; CDCP Area Chamber Process Control ; CDCP Area Boiler Process Control; CDCP Area Lifter Process Control; LEVEL 2 SYSTEMS. This automation level includes supervisory control. Supervisory control combines the production
learn moreAn Introductory Presentation on Coke Oven Plant
AN INTRODUCTORY. PRESENTATION ON COKE OVEN PLANT Prepared By: Shreenath M Kalyane (2010A1PS403G) Rohit Vijayavargiya (2010A1PS356G). INTRODUCTION Coke Oven processes the coking coal and converts it into coke in large batteries in a process called COKING. This process consists of heating coking coal in the absence of air to drive off the volatile compounds; the resulting coke
learn moreNew technical solutions in projects of coke oven
Download Citation | New technical solutions in projects of coke oven battery reconstruction. Experience in operation of coke oven battery | Project of reconstruction of coke oven battery has
learn moreCoke Oven an overview | ScienceDirect Topics
· Coke oven emissions are the volatile products that are released from bituminous coal during its conversion to coke in high temperature ovens in the absence of air. These emissions arise from the noncarbonaceous materials present in the coal prior to processing and are complex mixtures of dusts, vapors, and gases that typically include polycyclic aromatic hydrocarbons, aliphatic aldehydes
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Coke oven battery and method for operation on a slowdown basis . United States Patent . Abstract: A single regenerative coke oven battery is constructed and operated as a plurality of individual and separate groups of heating walls, each group capable of independent reversal and heating cycles. During slowdown operations, one or more of the individual groups of heating walls is shut
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coke top charging ovens ready to be pushed recovery type battery pushing of ovens hot coke falling in quenching car quench car with hot coke quench car with hot coke dry quenching of hot coke testing of coke 1. chemical test (proximate analysis): %c > 80 % ash < 13 % vm < % moisture < 3 % sulphur < % phosphorous < % alkali (na2o
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Operation of CuttingEdge Coke Oven Having all of Durability, Safety and Efficiency Nextgeneration coke oven resulting from the fusion of world leading company''s technology and IHI''s engineering power Coke is one of extremely important raw materials for ironmaking. While a blast furnace is operating, the stop of supplying the raw material is not allowed, and very stable supply is
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The operation that removes coke from a coke oven to a transport car, a coke oven battery unless it is equipped with a baffle system designed to effectively reduce particulate emissions during quenching. (b) Except as provided in subdivision ( c ) of this section, the total dissolved solids concentration of any quench tower makeup water must not exceed 1,600 milligrams per liter (mg/1
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The exhauster is of prime importance to the operation of the coke oven battery. It allows the close control of the gas pressure in the collecting main, which in turn affects the degree of emissions, for example door emissions, from the battery. A failure of the exhauster will immediately result in venting to atmosphere, through the battery flares, of all of the raw coke oven gas produced. Top
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Coke ovens 11. The volatile matter of coal liberated during carbonization is collected in gas collecting mains and cooled with ammonia liquor spray. The gas cooled from 800oC to 80oC is drawn to Coal Chemical Plant by Exhauster. The residual coke is pushed out of the oven by pusher car through a guide into coke bucket. The redhot coke is taken
4learn moreHistory of Coke Mining History Resources Coal
In addition to operations of the RPCI, two other strings of coke ovens burned in Jefferson County: Big Soldier, on the west branch of Soldier Run, and those of the Cascade Coal and Coke Co. at Sykesville. Big Soldier Mine, owned until 1896 by the Bell, and Yates Mining Co., was opened in 1890. Within a few years, Big Soldier was known as the largest soft coal mine in the world, and
learn moreSteelmaking: The Coke Oven ByProduct Plant
The exhauster is of prime importance to the operation of the coke oven battery. It allows the close control of the gas pressure in the collecting main, which in turn affects the degree of emissions, for example door emissions, from the battery. A failure of the exhauster will immediately result in venting to atmosphere, through the battery flares, of all of the raw coke oven gas produced. Top
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Coke ovens 11. The volatile matter of coal liberated during carbonization is collected in gas collecting mains and cooled with ammonia liquor spray. The gas cooled from 800oC to 80oC is drawn to Coal Chemical Plant by Exhauster. The residual coke is pushed out of the oven by pusher car through a guide into coke bucket. The redhot coke is taken
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Overview of CDQ (Coke Dry Quenching) system˜ The coke oven consists of platelike carbonization chambers alternately arranged in a sandwich form to achieve higher thermal efficiency in carbonization. Raw material placed in the carbonization chambers is heated to a temperature between approximately 1100 and 1350oC through the combustion of blast furnace gas in the combustion chambers, which
learn moreA typical coke oven battery. Brief process
· The cars provide access to the oven doors and seals for operators both for normal operation and for dealing with leaks. 9 The ''pusher car'' has an electric ram to push the coke out from the side after the door has been removed by other equipment mounted on the car. After cleaning the surfaces the door is replaced and the seal made. 10 The ''guide car'' removes the oven door on the coke
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7 meter tall coke ovens batteries. Selective crushing of coal to improve the coke quality. Dry Quenching of coke using Nitrogen gas. Power generation, from the waste heat recovered, at BPTS (Back Pressure Turbine Station). Capacity. Production capacity (for 4 Batteries) – Mt of BF coke per annum. Commissioning Dates. Battery No. 1 1 st Pushing Battery No. 2 1 st
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Design of Coke Ovens In India Gross Coke Coal Holding Capacity in Number of Chamber Capacity (dry million tonnes ovens/ Height in Type of coal) inName of Plant Battery per annum batteries metres Charging tonnes/ ovenVizag Steel Battery 1 67 7 top Battery 2 67 7 top Battery 3 67 7 top Battery 4 67 7 top, RSP Battery 1 70 top 17 Battery 2 70
learn moreCOKE PRODUCTION FOR BLAST FURNACE IRONMAKING
coke oven batteries (Figure 1). The entire cokemaking operation is comprised of the following steps: Before carbonization, the selected coals from specific mines are blended, pulverized, and oiled for proper bulk density control. The blended coal is charged into a number of slot type ovens wherein each oven shares a common heating flue with the
learn moreDischarging of Coke from coke oven YouTube
· Coke oven plant consists of Coke oven batteries containing number of oven (around 65 ovens in each battery). The coal is charged to the coke oven through cha
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The exhauster is of prime importance to the operation of the coke oven battery. It allows the close control of the gas pressure in the collecting main, which in turn affects the degree of emissions in the coke oven battery like door emissions. A failure of the exhauster will immediately result in venting to atmosphere all the generated the raw coke oven gas through the battery flares. Ammonia
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